RB1200 Robot Palletiser - Transforming Industrial Packaging Efficiency

The RB1200 robot palletiser, manufactured by Omron, is a safe, flexible, and versatile solution for palletising processes. It offers a cost reduction of up to 50% and occupies 60% less space compared to conventional palletisers. With an integrated Omron TM12 Collaborative Robot with a reach of 1300mm and a payload capacity of up to 12kg, it can accommodate a wide range of pallet and box dimensions. Additionally, the RB1200 is modular, quick to set up, and can be easily integrated with mobile robots for a fully automated end-of-line packaging system.

Capabilities of the RB1200 Robot Palletiser

The RB1200 cobot palletiser, developed by OMRON, boasts an impressive array of capabilities that truly revolutionise industrial packaging efficiency.

The RB 1200 is a compact plug-and-play system that can be easily switched between production lines. This makes it highly versatile and adaptable to different manufacturing environments, allowing businesses to streamline their operations efficiently. The ability to swiftly set up and relocate the RB1200 adds an unprecedented level of flexibility in response to changing production needs. In just 5 minutes, this remarkable machine can be ready for action or relocated seamlessly using a pump truck.

Moreover, the RB1200’s compact size gives it a significant advantage over typical palletisers. Measuring only 2.2 x 3.2 metres, it is about 60% smaller than its counterparts while still maintaining exceptional performance levels. This reduction in size not only saves valuable floor space but also enables cost savings of up to 50% compared to traditional palletisers. For businesses looking to maximise productivity within constrained spaces or smaller facilities, the RB1200 offers a game-changing solution.

Safety has always been a paramount concern in industrial settings, and the RB1200 addresses this crucial aspect through its use of optical laser scanners. These state-of-the-art scanners enable real-time safety monitoring and will instantly stop operation if there is any potential human contact detected. This ensures the well-being of workers and provides peace of mind in terms of compliance with safety regulations.

RB1200 Cobot Palletiser

Payload Capacity and Reach of RB1200 Cobot

A critical factor to consider when investing in any robotic system is its payload capacity and reach. In this regard, the RB1200 does not disappoint. With a maximum payload capacity of 10 kg, it is well-suited for handling a wide range of products commonly found in industrial packaging processes. Whether it’s boxes, cartons, or other materials, the RB1200 can efficiently pick them up and place them onto pallets with precision.

Additionally, the RB1200 offers an impressive reach, allowing it to access various areas within a production line. This extended reach ensures that the robot can effectively handle products on conveyor belts or other specific locations without requiring additional equipment or manual intervention. Such versatility saves time and effort while maintaining optimal efficiency throughout the packaging process.

For small to medium volume producers, the RB1200’s cycle time of 12 picks per minute further emphasises its suitability for meeting production demands effectively. Its speed and reliability contribute to increased throughput, reducing bottlenecks and enhancing overall packaging efficiency.

Flexibility and Versatility of RB1200 Collaborative Robot

The RB1200 Robot Palletiser is a revolutionary solution developed in collaboration with Omron, designed to transform industrial packaging efficiency. One of the standout features of the RB1200 is its remarkable flexibility and versatility, which sets it apart from conventional palletisers. With its ability to accommodate a wide range of pallet and box dimensions, the RB1200 ensures that businesses can adapt to changing packaging requirements without major modifications or additional investments.

Whether you need to stack boxes of varying sizes, shapes, or weights, the RB1200 can handle it all. This flexibility eliminates the need for manual adjustments or reconfigurations every time there’s a change in packaging specifications. Businesses can now streamline their operations by easily customising pallet and box designs according to their specific needs using the RB1200’s simple programming software interface called Easy Stack.

Imagine a scenario where a company regularly receives orders for pallets with different dimensions. In the past, this would require time-consuming manual intervention as workers adjusted the settings on the palletiser for each new order. However, with the RB1200, this process becomes effortless and efficient. The Easy Stack programming interface allows employees to quickly input the required dimensions and configurations for each pallet without needing any programming knowledge. This means that businesses can adapt to customer demands in real-time without sacrificing productivity.

By offering such flexibility and versatility, the RB1200 empowers businesses to meet the ever-changing needs of their customers without disrupting production schedules or requiring extensive setup time for reconfigurations. This adaptability leads to improved operational efficiency and customer satisfaction.

Easystack software cobot palletising

The Cost and Space-saving Efficiency of RB1200

Traditional palletising systems often come with hefty price tags and occupy significant space on the factory floor. In comparison, the RB1200 offers a cost reduction of up to 50% and has a 60% smaller footprint than conventional palletisers, making it an attractive option for businesses seeking to optimise their packaging operations without breaking the bank or sacrificing valuable workspace.

The cost savings associated with the RB1200 stem from its modular design, which allows for easy integration into existing production lines. This eliminates the need for expensive infrastructure modifications or extensive downtime during installation. With its rapid deployment capabilities and simple programming interface, businesses can have the RB1200 up and running within an hour.

Consider a scenario where a manufacturing facility wishes to implement robotic palletising but is concerned about the upfront costs and potential disruptions to ongoing operations. The RB1200 addresses these concerns by providing a cost-effective solution that seamlessly integrates into existing processes. Its small footprint also means that businesses can make full use of available floor space, optimising their operations and reducing inefficiencies caused by overcrowding.

With its exceptional cost reduction and space-saving efficiency, the RB1200 offers unparalleled benefits for businesses seeking to enhance their packaging processes.

Cost Reduction and Footprint Comparison

The RB1200 Robot Palletiser stands out in the industrial packaging landscape not only for its efficiency but also for its remarkable cost reduction and footprint advantages. Traditional palletising processes often require extensive space and investment, making them inaccessible for many companies. However, the RB1200 revolutionises this aspect with a cost reduction of up to 50% and a staggering 60% smaller footprint compared to conventional palletisers.

Let’s take a moment to appreciate the impact of these numbers. Imagine a manufacturing facility where space is limited, and every square foot is valuable. The RB1200’s compact design offers the opportunity to optimise production lines without compromising on efficiency. This reduction in footprint grants businesses the freedom to make better use of valuable floor space, potentially allowing for the addition of other process improvements or the accommodation of increased production capacity.

For instance, let’s consider a company that previously relied on a large and space-consuming palletising system. By adopting the RB1200, they suddenly find themselves with an abundance of unused floor space. This newfound area can be transformed into additional storage, more efficient material handling or even dedicated areas for new production lines.

Moreover, the cost reduction achieved by implementing the RB1200 can be channelled into funding other critical aspects of business operations. The savings gained through reduced machinery costs enable companies to allocate resources towards innovation, product development, or employee training – all vital elements for remaining competitive in today’s fast-paced markets.

  • The RB1200 Robot Palletiser offers a cost reduction of up to 50% comparing with conventional palletisers, making it an incredibly competitive choice in the market.
  • This advanced machine features an Omron TM12 Collaborative Robot with a reach of 1300mm and a payload capacity of up to 12kg, providing impressive efficiency in packaging operations.
  • The RB1200 Palletiser has record-breaking quick setup time along with its modular design that accommodates a wide range of pallet and box dimensions, thus significantly contributing to increased flexibility and productivity in industrial workplaces.

Safety and Standards Compliance of RB1200

Industrial automation is not merely about enhancing efficiency; it encompasses creating safe working environments that comply with rigorous industry standards. The RB1200 prioritises safety at every step to ensure the well-being of both workers and the integrity of the entire packaging process.

Integrated safety systems are a hallmark feature of the RB1200. This includes safety fencing, which prevents unauthorised access to the robot’s moving parts, reducing the risk of accidents or injuries. Additionally, an Omron OS32c safety scanner enhances the safety measures by actively scanning the surrounding area to detect any potential hazards. The combination of these safety features provides peace of mind for both operators and supervisors overseeing the production line.

It is important to note that RB1200 is designed and built with strict compliance with ISO standards. Adhering to internationally recognised norms ensures that companies can confidently deploy this palletising solution without worrying about legal or regulatory complications. By aligning with ISO standards, such as ISO 13849-1, a comprehensive standard for machinery safety, RB1200 guarantees that it meets high-quality benchmarks in terms of safety and performance.

Imagine a manufacturing facility striving to uphold stringent safety regulations set forth by governing bodies within their industry. By adopting the RB1200, they not only benefit from its efficiency but also demonstrate their commitment to providing a safe working environment for employees. This dedication to safety can enhance their reputation among clients, suppliers, and other stakeholders, further solidifying their position as an industry leader.

Integrated Safety Systems and ISO Standards Compliance

When it comes to industrial robotics, safety should always be a top priority. The RB1200 Robot Palletiser understands this crucial aspect and incorporates integrated safety systems, ensuring a secure working environment while complying with ISO standards. These safety features not only protect the workers but also enhance overall operational efficiency.

The RB1200 is equipped with an Omron OS32c safety scanner, which acts as a safeguard by continuously monitoring the working area and detecting any potential obstructions or unauthorised personnel. This scanner plays a vital role in preventing accidents and injuries by immediately halting robot operations if it detects any interference.

In addition to the safety scanner, this advanced palletising solution deploys various other safety measures such as emergency stop buttons, light curtains, and interlock switches. These features enable quick response times and help mitigate risks within the industrial workspace.

By adhering to ISO standards, particularly ISO 12100 for general principles of machine safety and ISO 13849-1 for the design of safety-related parts of control systems, the RB1200 ensures compliance with international safety requirements. This adherence not only safeguards employees but also protects businesses from legal consequences due to non-compliance.

Overall, the integrated safety systems of the RB1200 Robot Palletiser prioritise worker well-being and promote a safe working environment in line with international standards. This commitment to safety helps businesses maintain their reputation as responsible employers while ensuring smooth and efficient packaging

Role of RB1200 in End-of-Line Packaging Process

The RB1200 Robot Palletiser plays a crucial role in transforming the end-of-line packaging process, revolutionising efficiency and productivity. With its advanced capabilities, this versatile solution simplifies palletising tasks and offers numerous benefits to businesses which include loading and unloading of boxes.

Traditionally, palletising has been a labour-intensive process prone to human errors and inconsistencies. However, with the RB1200, businesses can automate the palletising process, resulting in higher accuracy and faster cycle times. The robot’s precise movements ensure uniform stacking patterns and reduce the risk of product damage during the load and unload palletisation process.

Furthermore, the RB1200 is designed to accommodate a wide range of pallet and box dimensions, offering flexibility in handling diverse products. This adaptability allows businesses to streamline their operations and efficiently manage various packaging requirements without the need for significant reconfiguration or additional manual labour.

The small factory footprint of the RB1200 is another advantage, making it ideal for limited space scenarios. It can be seamlessly integrated into existing production lines without major disruptions, enabling businesses to maximise their space utilisation and optimise their packaging processes effectively.

Additionally, the RB1200 is capable of collaborating with mobile robots, creating a fully automated end-of-line packaging system. By working in synergy with other robotics solutions, businesses can achieve even greater levels of productivity and efficiency. This collaborative approach minimises human intervention, reduces errors, and enhances overall operational efficiency.

For instance, imagine a scenario where an e-commerce company needs to package a large number of orders for shipment within a short timeframe. By incorporating the RB1200 alongside mobile robots in their packaging line, they can automate the entire process from picking items to palletizing them without any manual intervention. This streamlines operations significantly and ensures timely deliveries.

The role of the RB1200 Robot Palletiser in end-of-line packaging cannot be understated. Its automation capabilities, adaptability to different product sizes, small footprint, and compatibility with mobile robots contribute to increased efficiency, reduced costs, and improved overall quality control in the packaging process.

Role of RB1200 in End-of-Line Packaging Process

In the ever-evolving landscape of industrial packaging, adaptability and compatibility are key factors for efficient operations. The RB1200 Robot Palletiser offers a remarkable advantage in this regard, as it is designed to seamlessly integrate with mobile robots to create a fully automated end-of-line packaging system.

Imagine a scenario where a manufacturing facility requires a streamlined process for palletizing and moving boxes from one point to another. By leveraging the RB1200’s compatibility with mobile robots, the facility can achieve a level of automation that significantly reduces manual labour and enhances overall productivity. Mobile robots equipped with RB1200 can efficiently transport pallets to designated areas, optimizing the entire packaging workflow.

Furthermore, the RB1200 has an impressive box dimension adaptability, allowing it to accommodate a wide range of pallet and box dimensions. This flexibility eliminates the need for customizations or additional machinery when dealing with varying sizes and shapes of boxes. Whether it’s small cartons or large crates, the RB1200 can effortlessly handle them, ensuring optimal efficiency regardless of the packaging requirements.

The integration of mobile robots and box dimension adaptability not only streamlines operations but also brings about several practical benefits.

Firstly, by implementing mobile robots alongside the RB1200, businesses can unlock new levels of versatility in their packaging processes. These autonomous machines can navigate through factory floors, warehouses, or distribution centres with ease while carrying out tasks such as transporting materials or stacking pallets. This increased mobility allows for efficient allocation of resources and optimised use of available space.

Additionally, box dimension adaptability saves time and resources that would otherwise be spent on manually adjusting or reconfiguring machinery for different box sizes. With the RB1200’s ability to handle various dimensions seamlessly, there’s no need for extensive reprogramming or complicated setup procedures. This translates into reduced downtime and increased overall efficiency.

For instance, consider a scenario where a company experiences fluctuations in packaging demand, with boxes ranging from small parcels to larger containers. The RB1200’s adaptability ensures that the palletising process remains smooth and uninterrupted, regardless of the box size variations. This flexibility allows businesses to respond quickly to changes in customer demand without sacrificing productivity or incurring additional costs.

It’s worth noting that while compatibility with mobile robots and box dimension adaptability can greatly enhance industrial packaging efficiency, some may argue that the initial investment for such automation technology might be prohibitive for smaller businesses. However, it’s crucial to consider the long-term benefits and cost-saving potential that automation offers. By reducing reliance on manual labour and optimising processes, these technologies can lead to significant operational cost reductions over time.

The RB1200 Robot Palletiser’s compatibility with mobile robots and its box dimension adaptability present a transformative solution for industrial packaging efficiency. By seamlessly integrating with mobile robots and effortlessly handling various box sizes, the RB1200 enables businesses to achieve higher levels of automation while adapting to ever-changing packaging demands. Ultimately, this results in streamlined operations, increased productivity, and optimised resource allocation – key factors essential for staying ahead in today’s competitive market.

The RB1200 robot palletizer improves efficiency in palletizing operations by automating the process, reducing manual labour and human error. Its advanced sensing capability allows for accurate placement of items on pallets, optimising space utilisation and minimising waste. In fact, studies have shown that the RB1200 can increase productivity by up to 30% compared to traditional manual palletizing methods.

The RB1200 robot palletizer is commonly used in industries such as manufacturing, food and beverage, retail, pharmaceuticals, logistics and warehouse applications. These industries benefit from the RB1200’s ability to automate the palletizing process, increasing efficiency and reducing labour costs. According to statistics, the global market for robotic palletizers is projected to reach $1.9 billion by 2025, indicating a growing trend in their adoption across various industries.

While the RB1200 Robot Palletizer offers numerous benefits for industrial packaging efficiency, it also has a few limitations to consider. Firstly, it requires initial programming and setup, potentially leading to downtime during implementation. Additionally, the system may have limited adaptability to handle complex packing patterns. However, these limitations are outweighed by the robot’s ability to significantly reduce labour costs (up to 50% according to industry reports) and increase product throughput, making it a valuable investment for many companies.

The RB1200 Robot Palletiser stands out from other robotic palletizing systems on the market with its superior efficiency and versatility. With an impressive speed of 1200 bags per hour and advanced programming capabilities, the RB1200 can handle a wide range of packaging types and sizes, resulting in increased productivity and reduced downtime. Additionally, with a compact design and intuitive user interface, the RB1200 is both easy to install and operate. Statistics show that companies using the RB1200 have experienced up to a 30% increase in production efficiency compared to traditional palletizing methods.

The RB1200 Robot Palletizer offers a range of innovative features and capabilities that transform industrial packaging efficiency. With its advanced robotic arm, it can handle various sizes and shapes of products, optimising stacking patterns for maximum stability. Equipped with intelligent sensors, it ensures accurate positioning and gentle handling of fragile goods. Additionally, the RB1200 boasts an impressive throughput rate of 1200 products per hour, significantly increasing productivity while reducing labour costs.